Functional Foam Solutions

  • All-Day Comfort Without Foot Fatigue: How IXPE Foam and TPU Insoles Build a Reliable Shoe Cushioning System
    1. Footfeel Is the True Competitiveness of a ShoeIn activities like sports, commuting, and prolonged standing, more users are beginning to ask:“Will my feet get sore after wearing these all day?”“Is there enough arch support for long hours?”For footwear brands, competition is no longer just about ae Read More
  • No Marks, No Collapse: IXPE Foam Sets a New Standard in Skin-Contact Medical Structure Materials
    1. From Clinical Use to Daily Wear—Why Materials Now Define Medical Product QualityWith the rapid growth of wearable healthcare, home-based care, and rehabilitation aids, medical devices are increasingly used in everyday scenarios. Many of these products must maintain reliable contact with skin, joi Read More
  • IXPE Foam for Structured Caps: Supporting Front Panel & Visor Stability
    1. Why the Front Panel Matters in Hat StructureThe shape and support of the front panel in caps like baseball caps, snapbacks, and sun hats directly impact both silhouette and comfort. Traditional stiffeners—such as cardboard or low-grade foam—often deform over time, have poor thermal bonding or inc Read More
  • Consistent Operation, Every Time: How Microcellular PU Foam Enhances Shock Absorption & Structural Support in Medical Electronics
    1. From "Functional" to "Reliable": The Next Stage of Medical Device DevelopmentModern hospitals rely on advanced medical equipment such as X-ray machines, CT scanners, MRI systems, and diagnostic platforms for daily operations. Inside these devices, structural materials play a critical role—not jus Read More
  • Solving Core Challenges in Bag Manufacturing: How Our IXPE Foam Delivers on Performance, Process, and Practical Results
    1. Industry Realities: The Challenges Designers and Manufacturers FaceIn the mid-to-high-end segments of backpacks, camera bags, tool cases, and performance-grade luggage, product teams often face the following persistent pain points:Structural collapse, poor back support: Traditional EVA or low-gra Read More
  • Medical Splint Foam: How To Achieve Both Comfort And Support in Fixation Solutions?
    Medical Splint Foam: How to Achieve Both Comfort and Support in Fixation Solutions?In modern medical, rehabilitation, and emergency rescue fields, splints have evolved from “rigid support” devices to solutions focused on comfortable support.The choice of splint foam padding and its structural design Read More
  • Steering Wheel Foam: The Key Material Behind Driving Comfort and Premium Feel
    In automotive interior systems, the steering wheel is not only the core control device but also the first tactile experience for the driver.What truly defines this experience is not just the outer leather or PU cover—but the inner foam layer that provides essential support for feel and durability.As Read More
  • Battery Module Thermal Runaway Test Failed?
    The root cause may lie in a long-underestimated structural layer—buffer foam.In thermal runaway management of power battery systems, the interlayer between structural components not only serves for cushioning and positioning but also plays a crucial role in controlling the heat propagation path.In r Read More
  • High-Density Microcellular Polyurethane Foam Solutions for Demanding Industrial Applications
    What Is “High-Density Polyurethane Foam” in the Industrial Sector?In industrial materials sourcing, “high-density polyurethane foam” is a widely used term referring to foam materials with excellent compression resistance, thermal insulation, or structural support performance.At XYFoams, we specializ Read More
  • What Are the Backing Materials for Foam Tape?
    What Are the Backing Materials for Foam Tape?A Guide to 5 Common Foam Tape Substrates and Their ApplicationsFoam tape is widely used across industries for sealing, bonding, soundproofing, and vibration-dampening. However, the type of foam backing material plays a key role in determining the tape’s d Read More
  • What Is Keyboard Foam? Enhance Your Typing Experience with High-Performance Polyurethane Foam
    Introduction: When it comes to improving the typing feel and sound profile of a mechanical keyboard, keyboard foam—also known as sound-dampening foam—has become an essential upgrade for enthusiasts and OEMs alike. Placed between the PCB and the positioning plate, this thin layer of engineered foam p Read More
  • How to Select the Right Silicone Foam for EV Battery Modules?
    How to Select the Right Silicone Foam for EV Battery Modules?— A Practical Comparison Between Rogers Bisco® HT800 and XYFoam® SSF-T35Why Does Silicone Foam Selection Impact Battery System Reliability?In electric vehicle (EV) battery modules and power electronics systems, foam materials are no longer Read More
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Supplying die-cutting factories, adhesive tape manufacturers, and end industries such as automotive, medical, electronics, packaging, footwear, and more | Cross-linked Polyolefin Foam | Silicone Foam | PU Foam | Supercritical Foam Materials
Widely used in new energy, battery modules, consumer electronics, industrial sealing, cushioning, footwear, and other industries | Customizable specifications | Stable delivery time

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